The European robotics industry is moving towards a new generation of robots, based on safety in the workplace and the ability to work alongside humans. This new generation is paramount to making the factories of the future more cost-effective and restoring the competitiveness of the European manufacturing industry.

However, the European manufacturing industry is facing the following challenges:

  • lack of adaptability,
  • lack of flexibility, and
  • lack of vertical integration.

The proposed SYMBIO-TIC project addresses these important issues towards a safe, dynamic, intuitive and cost-effective working environment were immersive and symbiotic collaboration between human workers and robots can take place and bring significant benefits to robot-reluctant industries (where current tasks and processes are thought too complex to be automated). The benefits that the project can bring about include lower costs, increased safety, better working conditions and higher profitability through improved adaptability, flexibility, performance and seamless integration. This project is planned for 48 months with a consortium of 15 partners from 7 EU Member States.

Results in brief: 

https://cordis.europa.eu/project/rcn/193465/brief/en?WT.mc_id=exp 

Project Name: 
Symbiotic human-robot collaboration for safe and dynamic multimodal manufacturing Systems

Funding:      
EU – H2020-FoF

Duration:    
01.04.2015 – 31.03.2019

The production of lightweight composite parts involves a number of process steps such as filling, grinding, coating and activation of surfaces e.g. for glueing. Occasionally small defects need to be repaired. To address these process steps the project Seltec investigates two different solution:

Automatic manufacturing processes that use and integration of CAD data, sensor systems and flexible production equipment to selective process those areas on the part that need treatment.

As an alternative an in-mould coating technology is being developed that may replace most of the above mentioned processes. Using highly reactive powder coatings surfaces of high quality can be achieved that need very little post-processing to finish the part.

By combining both approaches a reduction of manual processing by 50% could be achieved.

Project Name:
Selective Surface- and Manufacturing techniques for Fiber Composites- and Hybrid Component Products

Funding:
FFG – 8. Ausschreibung TAKE OFF

Duration:
01.04.2011 – 31.03.2014

 

szambal_web

Your Contact

DI Dr.tech. Sebastian Zambal
Machine Vision

+43 7252 885 254
sebastian.zambal@nullprofactor.at

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The main goal of CustomPacker is to design and assemble a packaging workstation mostly using standard hardware components (no need for special solutions) resulting in a universal handling system for different products (size, weight and form). During the project, different concepts and technological solutions for an adaptable and changeable packaging system using standard components will be designed. In a demonstration scenario with human-robot co-operation in a packaging line, a decrease in the production cycle time by automating the packaging phase and increasing the work content in a mixed human-robot collaboration work cell will be realized. In order to verify its advantage against traditional human-dominated approaches, a final prototype will be tested and installed in an existing factory. With an optimization of ergonomic working conditions for humans, a functional demonstration of the installation and a qualitative and quantitative profitability analysis of this project will disseminate the human-robot collaboration to a wide range of European SMEs.

The robotic system used in CustomPacker solves together with the human operator the packaging task of diverse products, namely LCD television sets or notebooks. The trajectories are planned and executed in a safety way. Therefore various grapplers are developed in the project, articulated ones for smaller load utilizing a touch-sensitive skin and pneumatic one for heavy parts.

The highly experienced international industry-driven project consortium contains representatives from all involved disciplines, including a robot manufacturer, specialists for robot integration, human-machine interaction, worker surveillance, industrial work flow management, a system integrator, and an end-user for testing and verification.

Project Name:    
Highly Customizable and Flexible Packaging Station for mid- to upper sized Electronic Consumer Goods using Industrial Robots

Funding:
EU – FP7-2010-NMP-ICT-FoF

Duration:
01.07.2010 – 30.06.2013

 

NEXGEN_RWP articulates PROFACTOR’s goal to develop a new generation of robotic systems which can solve complex tasks efficiently even if framing conditions change. The further development of cognitive technologies will render possible the application of the system to a broad spectrum of use-cases in production environment.

Robots will be provided with semantic comprehension for available tasks like joining, assembly or other production tasks. The human activity will be recognized by multimodal (visual, tactile, etc.) sensory. Generalization of these tasks and processes by semantic data processing will ease adaptation to future tasks. A further challenge as far as cognitive robotic systems are concerned is the intuitive task based programmability of the system which guarantees ergonomic, beneficial and safe task execution.

Project Name:
Human-Robot Cooperation to enable a next generation robotic workplace

Funding:
FFG – IKT der Zukunft – 1. Ausschreibung

Duration:
01.10.2013 – 30.09.2015

Your Contact

Jürgen Minichberger
Robotics and Assistive Systems

+43 7252 885 304
juergen.minichberger@nullprofactor.at

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The aim of the international research project LOCOBOT was to develop a low-cost “Robot co-worker” in a modular system that is suitable for industries with high production volume as well as for manufactures with low product volume and high customer specifications. The focus was on the development of a toolkit consisting of hardware and software components and a development environment, in which a robot assistant can quickly and easily be put into operation. The quick and easy configuration of the system was a pre- condition for development.

The main focus of PROFACTOR in this pioneering project included the topics of image processing, model-based engineering and the handling of parts. The focus was also built-upon findings of cognitive vision.

During the project, an assistance system consisting of hardware and software components was developed, which among other things dealt with improving workplace ergonomics. It is characterized by the position detection of work pieces in an unstructured environment and is equipped with a flexible robot arm. The gesture recognition process formed the basis for human-machine cooperation.

In the industrial use case the main challenge was picking heavier parts such as car batteries and starter motors. An excellent object localization and manipulation planner developed at PROFACTOR made it possible to visually localize the relevant components even in hard to reach and unstructured environments. The robotic ad-hoc process flow was then adjusted subsequently.

The results of the project allows greater flexibility, adaptability and scalability in production. The modular assistance system developed can be used in the sense of a “Plug & Produce” solution for various applications.

Project Name:
Low cost toolkit for building robot co-workers in assembly lines

Funding:
EU – FP7- FoF.NMP.2010-1 Plug and Produce components for adaptive control

Duration:
01.08.2010 – 31.07.2013

Your Contact

DI Christian Wögerer, MSc
International Networks

+43 7252 885 116
christian.woegerer@nullprofactor.at

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Der “Griff in die Kiste” ist gelöst

Das Handling von unförmigen und unsortiert dargebotenen Teilen – zum Beispiel in einer Schütte – stellt für die Automatisierung eine Herausforderung dar. Der von PROFACTOR und IH Tech gemeinsam entwickelte iRob Feeder®  ist in der Lage, unterschiedliche Werkstücke in unterschiedlicher Lage zu detektieren, zu ergreifen und für die Weiterverarbeitung zu positionieren. Die 3D-Lage der Werkstücke wird auch in nicht-standardisierten Umgebungen erkannt. Die Werkstücke müssen nicht mehr sortenrein geschlichtet zur Anlage transportiert werden.

Der iRob Feeder®  wurde im Partnerverbund mit dem Unternehmen IH Tech entwickelt und ist eine kompakte Gesamtlösung für das individuelle, automatische Bestücken von Industrieanlagen. Er zeichnet sich durch einen flexiblen Systemeinsatz, eine kurze Break-Even-Zeit und eine kompakte Bauweise aus. Der iRob Feeder®  ist einfach integrierbar und erweiterbar.

Für den zielgerichteten Griff des Roboters in die Kiste ist eine passende 3D Bildverarbeitung nötig, die dem Roboter ein Abbild der ist-Situation liefert. Auch diese Komponente wurde von PROFACTOR entwickelt.

 

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Ihr Ansprechpartner

Dr. Andreas Pichler
Geschäftsführer

+43 72 52 885 306
andreas.pichler@nullprofactor.at

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AssistMe is focused on potential operator and user experience of novel robotic assistance systems. A multi-level process develops and evaluates innovative interaction concepts and technologies in close collaboration with future operators and users who are integrated by user studies and who will evaluate the usability by means of application on use-cases from daily production routine.

AssistMe evaluates a combination of haptic (force feedback) technology, machine vision technology and spatial augmented reality interfaces.

The project results are integrated in two different use-cases from both combustion engine assembly and polishing of strand casting mold construction.

Project Name:
Human-Centered assistant robot in production

Funding:
FFG – 7. Ausschreibung Produktion der Zukunft nat. Projekte

Duration:  
01.04.2015 – 30.09.2017

Publications:

M. Ikeda, G. Ebenhofer, J. Minichberger, A. Pichler, A. Huber, A. Weiss, G. Fritz; User Centered Assistive Robotics for Production – Human Robot Interaction Concepts in the AssistMe project,  Proceedings of the OAGM&ARW Joint Workshop 2017
DOI: 10.3217/978-3-85125-524-9-09 Paper

Your Contact

Jürgen Minichberger
Research Engineer
Robotics and Assistive Systems

+43 72 52 885 304
juergen.minichberger@nullprofactor.at

We answer …

… your questions